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PET Monofilament Extrusion Plant

COILLING MACHINE

INFLOW TWISTER

100 INFLOW TWISTER

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10HP Grinder Machine

70mm PET Monofilament Extrusion Plant

70mm PET Monofilament Extrusion Plant Specification

Voltage
380 - 415 V, 50/60 Hz

Filter Type
Hydraulic Screen Changer

No. of Heating Zones
5-6 Zones

Main Drive Motor
AC Variable Drive

Production Output
60-150 kg/hr (Depending on Denier, RPM and application)

Barrel Material
Nitrided Alloy Steel

Screw L/D Ratio
30:1

Automation Grade
Automatic

Filament Diameter Range
0.15 mm - 5 mm

Cooling System
Water Bath

Take-up Unit
Adjustable, Servo controlled

Winder Type
Automatic Precision Winder

Control System
PLC Based with HMI

Power Requirement
85-100 kW Approx.

Material
100% PET (Polyethylene Terephthalate)

Extruder Type
Single Screw Extruder

Screw Diameter
70 mm

Model
70mm PET Monofilament Extrusion Plant

Max. Line Speed
Up to 150 m/min

Application
Brushes, Brooms, Industrial Brushes, Technical Yarn etc.

Pellet Feeding Type
Manual/Automatic

70mm PET Monofilament Extrusion Plant Trade Information

Minimum Order Quantity
1 Unit

FOB Port
Pipavav Port

Payment Terms
Letter of Credit at Sight (Sight L/C), Cash Advance (CA), Telegraphic Transfer (T/T), Letter of Credit (L/C)

Supply Ability
1 Unit Per Month

Delivery Time
3 Months

Sample Available
No

Packaging Details
Shrink & Babble

Main Export Market(s)
Central America, North America, South America, Eastern Europe, Asia, Australia, Middle East, Africa, Western Europe

Main Domestic Market
All India

Certifications
ISO 9001 & CE Certified

About 70mm PET Monofilament Extrusion Plant

Aawadkrupa Plastomech Pvt. Ltd. is a leading manufacturer and exporter of plastic extrusion plants and rope-making machines in India. Established in 1996, the company is powered by a team of young, skilled, and dedicated engineers focused on innovation and quality. In 2000, we started manufacturing monofilament extrusion plants and gradually expanded our expertise to deliver complete turnkey solutions for plastic rope production. Our product range includes advanced ring twister machines, high-speed rope-making machines, and other related equipment designed for durability, efficiency, and long-term performance. With years of industry experience and a strong customer-focused approach, Aawadkrupa Plastomech has earned a reputation for delivering reliable and customized machinery solutions across domestic and international markets. We continuously invest in research and development to keep up with modern production needs and technological advancements. Whether youre starting a new project or upgrading an existing setup, we are your trusted partner in rope manufacturing solutions.

PET MONOFILAMENT

Key Features

Extra Strength & Shining To Filament.

Longer Life of Screw & Barrel.

PET Flakes, Grinding & Granules can Be Process.

PLC based dehumidified air dryer with crystallizing system

Specially designed die head ensuring uniform flow distribution

Unique stabilizing hot air oven design and long chilled water tank

Fully Automatic Screen Changer Wit Auto Back Flushing Technology for Hassle-free use.

More Power Saving in Heater due to Self-Calibration Technology.

User Friendly Touch Screen Display With Separate Desk.

All Parameters And Reading Will Be Shown On Display.

Recipe Based Operating System For Easy Machine Operating.

Timer Based Auto-Start Up and Shut Down Heating System.

Reverse Heating Interlocking System to Avoid Damage Of Machine

Emergency Full Length Foot Switches Parallel To The Godded Length For Both Godded

Safety Guard on Rubber Pressing Roller to Avoid Any Damage.

Energy Calculation For Production And Power Cost On Display Screen.

Speed Control System For More Stretching Accuracy.

Inter Locking Features To Avoid The Damages Of Machine Components.

Shift Wise, Daily, Weekly And Monthly Production Reports.

Machine Lubrication Warning Visible On Display.

AC Drive Fault Alarm Indication On Display.

Wi-Fi or LAN Connectivity.

Remote Monitoring / Remote Maintenance.

Inbuilt Guide For Extruder Settings & Amp;

Inbuilt User Manual In H.

Specially Designed Screw & Barrel for Effective Force Mixing and Melting.

Grinded Gear to Gear Drive for Smooth Operation on filament in Godded.

Extra Features

Pneumatically Operated Transparent Safety Fence Guard For Godded Rollers

Decreased Line Speed During Godded Safety Guard Operation For Easy Yarn Tackling.

Oil Smoothing System for more shining and greasy filament

High-Performance Extrusion Capabilities

Achieve optimal productivity with a maximum line speed of up to 150 m/min and a robust 70mm single screw extruder. The plant supports manual or automatic pellet feeding for flexibility, delivering precise control over filament diameter within the range of 0.15 mm to 5 mm.

Advanced Automation and Control

Equipped with a PLC-based control system and HMI, the extrusion plant offers user-friendly operation and real-time process monitoring. Automated precision winding and servo-controlled take-up units enhance consistency and reduce manual intervention, ensuring superior filament quality.

Versatile Industrial Applications

Engineered for a wide array of uses-industrial brushes, household brooms, technical yarn, and more-this plant serves manufacturers and exporters across diverse sectors. The adjustable features and high output make it reliable for large-scale production requirements.

FAQ's of 70mm PET Monofilament Extrusion Plant:

Q: How does the cooling system work in the 70mm PET Monofilament Extrusion Plant?

A: The extrusion plant employs a water bath cooling system, which rapidly cools down the extruded PET monofilaments to solidify them and maintain accurate filament dimensions, ensuring optimal quality and performance.

Q: What are the main benefits of using a PLC-based control system in this plant?

A: A PLC-based control system with HMI enables precise process regulation, real-time monitoring, and easy troubleshooting. This automation enhances operational efficiency, product consistency, and reduces the scope for human error.

Q: When is manual feeding preferable over automatic feeding for pellets?

A: Manual pellet feeding may be preferred for small batch production, experimental runs, or when processing specialty materials that require careful monitoring. Automatic feeding is ideal for continuous, high-volume production lines to maximize efficiency.

Q: Where can the 70mm PET Monofilament Extrusion Plant be used?

A: This plant is suitable for use in industrial manufacturing facilities, especially those producing items like brushes, brooms, industrial brushes, and technical yarn. Its versatility and output capacity make it valuable for both domestic and export-oriented organizations.

Q: What is the process flow of PET monofilament production in this extrusion plant?

A: The process begins with feeding PET pellets (manually or automatically) into the single screw extruder, where they are melted and homogenized. The molten PET is then filtered and extruded into filaments, cooled in the water bath, drawn by servo-controlled take-up units, and finally wound into packages using an automatic precision winder.

Q: How is filament diameter controlled during the extrusion?

A: Filament diameter is regulated by adjusting extruder speed, draw ratio, and cooling parameters. The plant's automated servo take-up and precision winding systems ensure consistent filament thickness within the specified range of 0.15 mm to 5 mm.

Q: What are the key advantages of using 100% PET material in monofilament extrusion?

A: Using 100% PET offers excellent strength, chemical resistance, and durability, making the filaments suitable for demanding applications in brushware, technical textiles, and other industrial uses. PET also ensures stable processing and high-quality finished products.

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