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110mm PET Monofilament Extrusion Plant

110mm PET Monofilament Extrusion Plant Specification

Control Panel
PLC-based control with HMI

Max Output
Up to 400 kg/h (subject to raw material and process)

Raw Material
PET (Polyethylene Terephthalate)

Screw Material
Nitrided/Alloy Steel

Heating Zones
5 to 7

Material Feeding System
Gravimetric/Volumetric Hopper Loader

Application
Production of PET Monofilament

Filtration System
Continuous melt filtration

Winder Type
Precision automatic winder

Color Touch Display
Available

Safety Features
Overload protection, emergency stop, safety covers

Screw Diameter
110mm

Monofilament Diameter Range
0.15mm to 2.5mm

L/D Ratio
30:1

Cooling Type
Water bath cooling

Model
110mm PET Monofilament Extrusion Plant

110mm PET Monofilament Extrusion Plant Trade Information

Minimum Order Quantity
1 Unit

FOB Port
Pipavav Port

Payment Terms
Cash Advance (CA), Letter of Credit at Sight (Sight L/C), Letter of Credit (L/C), Telegraphic Transfer (T/T)

Supply Ability
1 Unit Per Month

Delivery Time
3 Months

Sample Available
No

Packaging Details
Shrink & Babble Packing

Main Export Market(s)
Africa, Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East

Main Domestic Market
All India

Certifications
ISO 9001 & CE Certified

About 110mm PET Monofilament Extrusion Plant

Aawadkrupa Plastomech Pvt. Ltd. is a leading manufacturer and exporter of plastic extrusion plants and rope-making machines in India. Established in 1996, the company is powered by a team of young, skilled, and dedicated engineers focused on innovation and quality. In 2000, we started manufacturing monofilament extrusion plants and gradually expanded our expertise to deliver complete turnkey solutions for plastic rope production. Our product range includes advanced ring twister machines, high-speed rope-making machines, and other related equipment designed for durability, efficiency, and long-term performance. With years of industry experience and a strong customer-focused approach, Aawadkrupa Plastomech has earned a reputation for delivering reliable and customized machinery solutions across domestic and international markets. We continuously invest in research and development to keep up with modern production needs and technological advancements. Whether youre starting a new project or upgrading an existing setup, we are your trusted partner in rope manufacturing solutions.

PET MONOFILAMENT

Key Features

Extra Strength & Shining To Filament.

Longer Life of Screw & Barrel.

PET Flakes, Grinding & Granules can Be Process.

PLC based dehumidified air dryer with crystallizing system

Specially designed die head ensuring uniform flow distribution

Unique stabilizing hot air oven design and long chilled water tank

Fully Automatic Screen Changer Wit Auto Back Flushing Technology for Hassle-free use.

More Power Saving in Heater due to Self-Calibration Technology.

User Friendly Touch Screen Display With Separate Desk.

All Parameters And Reading Will Be Shown On Display.

Recipe Based Operating System For Easy Machine Operating.

Timer Based Auto-Start Up and Shut Down Heating System.

Reverse Heating Interlocking System to Avoid Damage Of Machine

Emergency Full Length Foot Switches Parallel To The Godded Length For Both Godded

Safety Guard on Rubber Pressing Roller to Avoid Any Damage.

Energy Calculation For Production And Power Cost On Display Screen.

Speed Control System For More Stretching Accuracy.

Inter Locking Features To Avoid The Damages Of Machine Components.

Shift Wise, Daily, Weekly And Monthly Production Reports.

Machine Lubrication Warning Visible On Display.

AC Drive Fault Alarm Indication On Display.

Wi-Fi or LAN Connectivity.

Remote Monitoring / Remote Maintenance.

Inbuilt Guide For Extruder Settings & Amp;

Inbuilt User Manual In H.

Specially Designed Screw & Barrel for Effective Force Mixing and Melting.

Grinded Gear to Gear Drive for Smooth Operation on filament in Godded.

Extra Features

Pneumatically Operated Transparent Safety Fence Guard For Godded Rollers

Decreased Line Speed During Godded Safety Guard Operation For Easy Yarn Tackling.

Oil Smoothing System for more shining and greasy filament

Precision Monofilament Production

This advanced extrusion plant specializes in producing PET monofilaments ranging from 0.15mm to 2.5mm in diameter. The combination of a robust screw design and consistent gravimetric or volumetric feeding ensures uniformity in filament quality, meeting stringent industrial standards for a variety of applications.

Advanced Control and Automation

Equipped with a PLC-based control system and color touch HMI, the plant offers operators seamless process monitoring. Automated features, such as the precision winder and continuous melt filtration, streamline production, reduce manual intervention, and enhance operational efficiency.

Efficiency and Safety by Design

With up to 400 kg/h output and components like nitrided/alloy steel screw and multiple heating zones, consistent performance is guaranteed. Integrated safety features, including overload protection and emergency stops, ensure safe operation for both operators and the equipment.

FAQ's of 110mm PET Monofilament Extrusion Plant:

Q: How does the 110mm PET Monofilament Extrusion Plant maintain consistent filament quality?

A: The plant utilizes a gravimetric or volumetric hopper loader for precise material feeding, continuous melt filtration for contaminant removal, and advanced PLC-based controls with multiple heating zones. These ensure uniform temperature and processing, resulting in consistently high-quality PET monofilaments.

Q: What is the monofilament diameter range achievable with this extrusion plant?

A: This equipment is capable of producing PET monofilaments with diameters ranging from 0.15mm up to 2.5mm, suitable for a variety of industrial and commercial applications.

Q: Where is this monofilament extrusion plant commonly used?

A: The 110mm PET Monofilament Extrusion Plant is widely used by manufacturers and exporters in India for producing PET monofilaments utilized in textiles, fishing lines, industrial bristles, and other applications requiring high-precision filaments.

Q: What safety features are integrated into the extrusion plant?

A: Safety is ensured through overload protection, emergency stop mechanisms, and protective covers. These measures prevent accidents and safeguard both personnel and equipment during operation.

Q: When should maintenance be performed on the screw and filtration system?

A: Regular maintenance is recommended based on operational hours and raw material quality. The nitrided/alloy steel screw and continuous filtration system should be inspected and cleaned periodically to ensure optimal performance and longevity.

Q: How does the precision automatic winder benefit operators?

A: The automatic winder streamlines the winding process, delivering precise, consistent winding of extruded monofilaments. This reduces manual labor, minimizes filament handling errors, and enhances the overall efficiency of the production process.

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